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Errors in the Preparation of Solutions and Reagents

Errors in preparing solutions and reagents are one of the leading causes of analytical inconsistency. Understand the root causes of these deviations, their impact on results, and how good practices, combined with a Laboratory Information Management System (LIMS), increase reliability and traceability in the laboratory.

Errors in the preparation of solutions and reagents are among the most frequent causes of inconsistent analytical results. Although often treated as isolated operational slip-ups, in practice they can introduce systematic bias, compromise validations, and generate significant rework. A common example: a 10% dilution error in a standard solution propagates silently through every analysis that uses it as a reference, until it is discovered — usually too late.

In analytical chemistry, the preparation step is an integral part of the method. If the standard solution, reagent, or mobile phase is not prepared correctly, the performance of the analytical system will be impacted, regardless of how robust the equipment used may be. Therefore, the quality of the result begins at preparation.

What ISO/IEC 17025 Requires for the Preparation of Solutions and Materials

The ISO/IEC 17025 standard treats the preparation of solutions and reagents as part of the analytical method, requiring records that allow the lot, concentration, and expiration of each solution used to be traced. Pharmaceutical laboratories are also subject to good manufacturing practices enforced by ANVISA (Brazil’s National Health Surveillance Agency) in this regard.

Main Causes of Errors in Solution Preparation

One of the most common factors is calculation error. Incorrect unit conversions, improper application of correction factors, or failure to account for the purity and assay value of the standard can significantly alter the final concentration of the solution.

In addition, improper use of glassware contributes to imprecision. Uncalibrated volumetric flasks, pipettes used outside their ideal range, or incorrect meniscus reading introduce variations that, although they may seem small, become significant in quantitative analyses.

Another critical point is the lack of control over environmental conditions. Temperature affects the volume, density, and stability of certain reagents. Ignoring this factor can generate deviations, especially in solutions prepared under high accuracy requirements.

A lack of standardization in the preparation sequence is also common. Incorrect order of component addition, incomplete dissolution, or inadequate homogenization directly affect the effective concentration of the solution.

Impact of Errors on Analytical Performance

Errors in solution preparation can generate systematic bias, compromising accuracy and linearity. As a consequence, analytical curves show altered slopes and quantitative results become imprecise.

In addition, variability between different preparations increases data dispersion. This affects intermediate precision studies and can lead to mistaken interpretations about the robustness of the method.

In regulatory contexts, repeated inconsistencies associated with solution preparation raise questions about operational control and the technical competence of the team. Thus, an apparently simple failure can escalate into a significant nonconformity.

Best Practices to Reduce Errors in Solution Preparation

Reducing errors begins with clear, detailed procedures. Each preparation should include objective instructions, covering the demonstrated calculation, raw material identification, storage conditions, and expiration date.

It is also essential to use calibrated glassware suited to the intended volume. Correct meniscus reading should be reinforced through hands-on training, as should the importance of complete homogenization.

Another relevant point is double-checking calculations in critical preparations. Independent verification significantly reduces the risk of systematic error.

It is also advisable to record the lot number, the person responsible for the preparation, and the solution’s expiration date. This ensures complete traceability and enables rapid investigation in the event of a deviation.

LIMS as Support for Preparation Control

In this scenario, the LIMS — Laboratory Information Management System — can strengthen control over the preparation of solutions and reagents. The system makes it possible to record calculations automatically, store standardized formulas, and link each solution to the raw material lot used.

In addition, the LIMS can issue expiration alerts and block the use of solutions past their established shelf life. As a result, the risk of improperly using degraded reagents is reduced.

Another important advantage is traceability. Each analytical result can be linked to the specific solution used, including its preparation date and the technician responsible. This makes investigations faster and more precise.

However, it is essential to understand that the computerized system does not replace correct technical execution. If weighing is performed incorrectly or dissolution is incomplete, the electronic record will simply document the error. Technology organizes the process, but technical competence remains essential.

Conclusion

Errors in the preparation of solutions and reagents directly compromise the quality of analytical results. Small inaccuracies in preparation can generate significant deviations, affecting accuracy, precision, and reliability.

Implementing clear procedures, reinforcing hands-on training, and structuring verification mechanisms are fundamental measures for reducing risk. In addition, using tools such as a LIMS strengthens traceability and documentation control.

In the context of analytical chemistry, solution preparation is not a secondary step. It is a critical part of the method. Therefore, rigorously controlling this phase means ensuring that the final result is scientifically defensible and technically robust.

Felippe Domingos

Felippe Domingos

Felippe Domingos is a chemical engineer and Co-Founder of Actiz, a company that offers the most advanced LIMS in Latin America to optimize laboratory management with a focus on efficiency and cost reduction. With more than 200 projects in sectors such as pharmaceuticals, food, and petrochemicals, Felippe has built extensive experience in implementing LIMS systems.

In 2020, after a request from an oil industry company in Colombia, he founded Actiz — a modern and accessible solution specially developed to address the challenges faced by laboratories in Latin America. Today, Actiz is present in four countries, serving segments such as food, biotechnology, and environmental analysis.

Felippe shares his insights on laboratory automation and digitalization on LinkedIn. Connect with him to learn more about the future of laboratories with LIMS.

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